Small Scale Spray Dryers

SD1600

The small-scale spray dryer type SD1600 has a chamber diameter of 1600 mm. This small-scale spray dryer works perfectly for R&D and Universities.

The SD1600 is available as a standard plant and features a range of optional items and modules, thus enabling customisation to match individual requirements.

The SD1600 is available in two configurations – a single-stage and a multi-stage configuration

SD1600 Single-Stage

In an SD1600 spray dryer with a single-stage configuration, the feed product and the process air are introduced into the top of the drying chamber. Here, an instant contact between the atomised feed product and the heated process air takes place and the water evaporates from each droplet.

All air and powder are led through the drying chamber to the cyclone for efficient powder separation.

The single-stage configuration enables the production of single spherical particles.

SD1600 Multi-Stage

In an SD1600 spray dryer with a multi-stage configuration, the feed product and the process air are introduced into the top of the drying chamber. Here, an instant contact between the atomised feed product and the heated process air takes place and the water evaporates from each droplet.

For further drying of the powder, an Internal Fluid Bed (IFB) with a separate air supply system is installed below the drying chamber. From this IFB, the powder is discharged whereas the fines are led to the cyclone together with the drying air. For optimal product utilisation, a fines return system, situated below the cyclone, blows back the fines to the wet atomisation zone at the top of the drying chamber.

Designed for R&D with scalable results and small-scale production

The SD1600 is produced in sanitary design following the GMP guidelines and includes state-of-the-art solutions regarding safety and cleaning. Furthermore, the SD1600 is equipped with a sophisticated PLC-based control system. All parts in contact with the product are made of stainless steel and all elastomers are food grade approved. The SD1600 is skid-mounted, FAT-tested and pre-wired which minimises the installation time and the costs.
The spray drying process is scalable and the SiccaDania small-scale spray dryers are available in many flexible configurations enabling process simulations of larger industrial-size spray dryers.

Small but effective

All plants are skid-mounted, FAT-tested, and pre-wired which minimises the installation time and the costs.

We offer our customers:

  • Multipurpose drying
  • Reproducible and scalable R&D drying results
  • Small scale production
  • Plug-and-Play solutions
  • Options for individual customisation

SD1600 Single-Stage

Basic plant

  • Water balance tank, 10 L with level control
  • Feed tank, 50 L with level switch control
  • Mono pump
  • Feed-line
  • Two-fluid nozzle atomizer
  • G4 and F7 air inlet filter
  • Electrical heater
  • Drying chamber
  • Rupture disc
  • Cyclone
  • Powder container, 22 L
  • Air ducts
  • Suction fan, stainless steel
  • Fire extinguishing system
  • Control panel with PLC incl. touch screen, cables, wiring and data logging
  • Support structure with stairways, platforms and railings – all in stainless steel

Options

  • Insulated feed tank
  • An agitator in the feed tank
  • Duplex filter
  • High-pressure feed system
  • Homogenizer
  • Centrifugal atomizer
  • HEPA filter H13
  • Dehumidifier
  • Steam heater
  • Gas heater, indirect or direct
  • Pneumatic hammers
  • Bag filter
  • Venturi scrubber
  • Powder cooling and conveying system
  • Explosion suppression system
  • An indoor explosion venting system
  • N2 and CO2 gas injection unit
  • CIP components and connection points incl. CIP return tank and return pump

Other Versions

  • Multi-stage version

 

SD1600 Multi-Stage

Basic plant

  • Water balance tank, 10 L with level control
  • Feed tank, 50 L with level switch control
  • Mono pump
  • Feed-line
  • Two-fluid nozzle atomizer
  • G4 and F7 air inlet filter
  • Pressure fan, stainless steel
  • Electrical heater
  • Drying chamber
  • Rupture disc
  • Cyclone
  • Blow-through valve under a cyclone
  • Blower for fines return system
  • Air ducts
  • Suction fan, stainless steel
  • Internal fluid bed (IFB)
  • Secondary air supply system for IFB
  • Powder container
  • Fire extinguishing system
  • Control panel with PLC incl. touch screen, cables, wiring and data logging
  • Support structure with stairways, platforms and railings – all in stainless steel

Options

  • Insulated feed tank
  • An agitator in the feed tank
  • Duplex filter on the feed line
  • High-pressure feed system
  • Homogenizer
  • HEPA filter H13
  • Dehumidifier
  • Steam heater
  • Gas heater, indirect or direct
  • Pneumatic hammers
  • Rotary valve under internal fluid bed
  • Bag filter
  • Venturi scrubber
  • Explosion suppression system
  • An indoor explosion venting system
  • N2 and CO2 gas injection unit
  • CIP components and connection points incl. CIP return tank and return pump
  • Static external fluid bed for powder cooling (1 section)
  • Vibrating external fluid bed (2 sections)

Other versions

  • Single-stage version

Small but effective

All plants are skid-mounted, FAT-tested, and pre-wired which minimises the installation time and the costs.

We offer our customers:

  • Multipurpose drying
  • Reproducible and scalable R&D drying results
  • Small scale production
  • Plug-and-Play solutions
  • Options for individual customisation

SD1600 Single-Stage

Drying air rate, max. 750 kg/h
Inlet air temperature, max. 300 °C
Water evaporation capacity, max. Up to 59 kg/h
Drying chamber diameter 1.6 m
Power supply 3 x 400 V, 50 Hz
Compressed air consumption Up to 5.6 bar(g)
Up to 250 Nl/min
Noise emission, max. 85 dB(A)
Kst value, max. 200 bar·m/s
Pressure shock resistance 1 bar(g)
Space requirements LxWxH 4.0 x 4.0 x 5.5 m
Recommended free height 6.6 m
Product contact parts AISI 316
External surfaces AISI 304
Weight, net 2500 kg

SD1600 Multi-Stage

Drying air rate, max. 750 kg/h
Inlet air temperature, max. 300 °C
Water evaporation capacity, max. Approx. 59 kg/h
Drying chamber diameter 1.6 m
Power supply 3 x 400 V, 50 Hz
Compressed air consumption Up to 5.6 bar(g)
Up to 250 Nl/min
Noise emission, max. 85 dB(A)
Kst value, max. 200 bar·m/s
Pressure shock resistance 1 bar(g)
Space requirements LxWxH 3.7 x 4.1 x 6.3 m
Recommended free height 7.4 m
Product contact parts AISI 316
External surfaces AISI 304
Weight, net 3.500 kg

 

SD1600 Single-stage and Multi-stage data sheet

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