Small Scale Spray Dryers

SD2500

SiccaDania’s SD2500 spray dryer has a chamber diameter of 2500 mm. This small scale spray dryer is perfect for product development and testing a concept.

The small scale spray dryer type SD2500 has a chamber diameter of 2500 mm. The SD2500 is available as a standard plant and features a range of optional items and modules, thus enabling customisation to match individual requirements.

 

The SD2500 is available in two configurations – a single stage and a multi stage configuration.

SD2500 Single Stage

In an SD2500 spray dryer with a single stage configuration, the feed product and the process air are introduced into the top of the drying chamber. Here an instant contact between the atomised feed product and the heated process air takes place and the water evaporates from each droplet. All air and powder are led through the drying chamber to the cyclone for efficient powder separation. The single stage configuration enables the production of single spherical particles.

SD2500 Multi Stage

In an SD2500 spray dryer with multi stage configuration, the feed product and the process air are introduced into the top of the drying chamber. Here an instant contact between the atomised feed product and the heated process air takes place and the water evaporates from each droplet. For further drying of the powder, an Internal Fluid Bed (IFB) with a separate air supply system is installed below the drying chamber. From the IFB, the powder is discharged whereas the fines are led to the cyclone together with the drying air. For optimal product utilisation, a fines return system, situated below the cyclone, blows back the fines to the wet atomisation zone at the top of the drying chamber. The multi stage configuration enables the production of dust-free agglomerated particles.

State-of-the-art design

The SD2500 is produced in sanitary design following the GMP guidelines and includes state-of-the-art solutions regarding safety and cleaning. Furthermore, the SD2500 is equipped with a sophisticated PLC based control system. All parts in contact with the product are made of stainless steel and all elastomers are food grade approved. The SD2500 is skid-mounted, FAT-tested and pre-wired which minimise the installation time and the costs.

The spray drying process is scalable and the SiccaDania small scale spray dryers are available in many flexible configurations enabling process simulations of larger industrial size spray dryers.

Small but effective

All plants are skid-mounted, FAT-tested, and pre-wired which minimise the installation time and the costs.

We offer our customers:

  • Multipurpose drying
  • Reproducible and scalable R&D drying results
  • Small scale production
  • Plug-and-Play solutions
  • Options for individual customisation

SD2500 Single Stage

Basic plant

  • Water balance tank, 20 L with level control
  • Feed tank, 200 L with level switch control
  • Mono pump
  • Feed-line
  • Two-fluid nozzle atomizer
  • G4 and F7 air inlet filter
  • Pressure fan, stainless steel
  • Steam heater, with electrical booster heater
  • Drying chamber
  • Rupture disc
  • Cyclone
  • Rotary valve under the cyclone
  • Air ducts
  • Suction fan, stainless steel
  • Fire extinguishing system
  • Control panel with PLC incl. touch screen, cables, wiring and data logging
  • Support structure with stairways, platforms and railings – all in stainless steel

Options

  • Insulated feed tank
  • An agitator in the feed tank
  • Duplex filter
  • High-pressure feed system
  • Homogenizer
  • Centrifugal atomizer
  • HEPA filter H13
  • Dehumidifier
  • Steam heater
  • Gas heater, indirect or direct
  • Pneumatic hammers
  • Bag filter
  • Venturi scrubber
  • Powder cooling and conveying system
  • Explosion suppression system
  • An indoor explosion venting system
  • N2 and CO2 gas injection unit
  • CIP components and connection points incl. CIP return tank and return pump

Other Versions

  • Multi stage version

 

SD2500 Multi Stage

Basic plant

  • Water balance tank, 20 L with level control
  • Feed tank, 200 L with level switch control
  • Mono pump
  • Feed-line
  • Two-fluid nozzle atomizer
  • G4 and F7 air inlet filter
  • Pressure fan, stainless steel
  • Steam heater, with electrical booster heater
  • Drying chamber
  • Rupture disc
  • Cyclone
  • Rotary valve under the cyclone
  • Blower for fines return system
  • Air ducts
  • Suction fan, stainless steel
  • Internal fluid bed (IFB)
  • Secondary air supply system for IFB
  • Rotary valve under internal fluid bed
  • Control panel with PLC incl. touch screen, cables, wiring and data logging
  • Support structure with stairways, platforms and railings – all in stainless steel

Options

  • Insulated feed tank
  • An agitator in the feed tank
  • Duplex filter on the feed line
  • High-pressure feed system
  • Homogenizer
  • HEPA filter H13
  • Dehumidifier
  • Steam heater
  • Gas heater, indirect or direct
  • Pneumatic hammers
  • Rotary valve under internal fluid bed
  • Bag filter
  • Venturi scrubber
  • Explosion suppression system
  • An indoor explosion venting system
  • N2 and CO2 gas injection unit
  • CIP components and connection points incl. CIP return tank and return pump
  • Static external fluid bed for powder cooling (1 section)
  • Vibrating external fluid bed (2 sections)

Other versions

  • Single stage version

Small but effective

All plants are skid-mounted, FAT-tested, and pre-wired which minimise the installation time and the costs.

We offer our customers:

  • Multipurpose drying
  • Reproducible and scalable R&D drying results
  • Small scale production
  • Plug-and-Play solutions
  • Options for individual customisation

SD2500 Single Stage

Drying air rate, max. 2500 kg/h
Inlet air temperature, max. 220 °C
Water evaporation capacity, max. Up to 130 kg/h*
Drying chamber diameter 2.5 m
Power supply 3 x 400 V, 50 Hz
Compressed air consumption Up to 5.6 bar(g)
Up to 250 Nl/min
Noise emission, max. 85 dB(A)
Kst value, max. 200 bar·m/s
Pressure shock resistance 1 bar(g)
Space requirements LxWxH 5.2 x 5.0 x 7.5 m
Recommended free height 8.6 m
Product contact parts AISI 316
External surfaces AISI 304
Weight, net 4.000 kg

SD2500 Multi Stage

Drying air rate, max. 2500 kg/h
Inlet air temperature, max. 225 °C
Water evaporation capacity, max. Approx. 130 kg/h*
Drying chamber diameter 2.5 m
Power supply 3 x 400 V, 50 Hz
Compressed air consumption Up to 5.6 bar(g)
Up to 250 Nl/min
Noise emission, max. 85 dB(A)
Kst value, max. 200 bar·m/s
Pressure shock resistance 1 bar(g)
Space requirements LxWxH 5.3 x 4.8 x 8.4 m
Recommended free height 9.4 m
Product contact parts AISI 316
External surfaces AISI 304
Weight, net 5.000 kg

 

SD2500 Single stage and Multi stage data sheet

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