Mixers

InlineMaster

The InlineMaster is designed to provide customers with high capacity, high powder intake mixer. InlineMasters produce high quantities of product in a relatively small mixer.

The InlineMaster is a uniquely versatile mixer, designed for quick addition of ingredients. The mixer is equipped with a vacuum feature which allows automatic handling of the powder dosing directly from big bags or silos.

By means of vacuum the powder is drawn into the mixer below liquid level and instantly wetted. The powerful, high shear mixer generates a controlled vortex in the tank. The combination of vortex and vacuum effectively separates air from liquid and generates a perfect homogeneous dispersion within seconds.

The result is a highly stable and homogeneous, air and lump-free product. Due to the discharge flow/pressure of the InlineMaster, an external re-circulation pump is in some cases not required.

 

The InlineMaster can function in a continuous flow over a buffer tank. This increases the volumes and allows the InlineMaster to produce over 20.000 litre/hrs with a powder capacity of 6.000 kg/hrs in an 800l InlineMaster.

With a bigger InlineMaster it is possible to produce over 40.000 litre of finished product pr. hour and reach a powder intake of 14.000kg/h.

For viscosities of more than 500-700 cP with a solid content above 20%, we recommend using a batch mixer. With a batch mixer it is possible to recirculate inside the mixer while also circulating over the buffer tank. This increases the viscosity capabilities to 1500cP.

 

A compact, virtually maintenance-free, and perfectly optimised for energy-efficient high shear mixer.

  The InlineMaster is the most energy efficient and flexible multipurpose mixer on the market:

  • Low energy consumption/high efficiency
  • High shear rate
  • High mixing rate
  • Fast and easy installation
  • Low service cost – few wear parts
  • Hygienic design in compliance with EHEDG
  • Step-file available on inquiry

Applications

The InlineMaster can be used for various applications e.g.:

  • Products for spray drying
  • Soft drinks
  • Ice cream
  • Sugar solutions
  • Pectin solutions
  • Recombined milk
  • Milk-based beverages
  • Sweet, condensed milk*
  • Recombined chocolate milk

The final product should be pumpable with a centrifugal pump – up to 1000 cP.

Standard Equipment

  • Mixer unit with flushed mechanical shaft seal (requires frequency control)
  • Vacuum pump with water-saving unit (requires frequency control)
  • 3-way valve for CIP of vacuum pipe
  • Cleanable vacuum system
  • Manway with safety sensor
  • Inspection glass with wiper / inspection glass with LED light source
  • 2 x powder valves (butterfly)
  • 1 x outlet valve (butterfly)
  • 2 x rotating spray balls with 3-way valve from vacuum pipe
  • 2 x level sensors top & bottom
  • Temperature transmitter
  • Pressure sensor
  • Fittings: TRI-Clams, SMS, or DIN-ISO


Options

  • Powder hoppers (100l, 250l, 500l, 1000l & 2000l)
  • Powder hopper for small ingredients incl. butterfly valve
  • Extra powder valve 2½” butterfly / extra inlet in top
  • MCC panel with inverters
  • I/O Panel for connection to central control
  • Outlet pump
  • Load cells (2 pc global weighing) with transmitter in stainless box
  • Insulated jacket
  • Process valve – different types are available
  • ATEX
  • Other motors, NEMA, etc. on request
  • Built according to 3A Design

Applications

The InlineMaster can be used for various applications e.g.:

  • Products for spray drying
  • Soft drinks
  • Ice cream
  • Sugar solutions
  • Pectin solutions
  • Recombined milk
  • Milk-based beverages
  • Sweet, condensed milk*
  • Recombined chocolate milk

The final product should be pumpable with a centrifugal pump – up to 1000 cP.

Model Mixer Size Product Density Viscosity Mixer Effect Powder Flow Rate Vacuum Volume Discharge Flow Internal Flow Discharge Pressure
500 160 1-1,35 kg/l 1-10.000 cP 18,5-22 kW 4-5 ton 5.5 kW 15-20 m3 80 m3/h 1 Bar
1000 200 1-1,35 kg/l 1-10.000 cP 22-30 kW 5-8 ton 7.5 kW 20-30 m3 220 m3/h 1 Bar
2000 250 1-1,35 kg/l 1-10.000 cP 45-55 kW 8-10 ton 11 kW 30-50 m3 350 m3/h 1 Bar
3000 325 1-1,35 kg/l 1-10.000 cP 55-75 kW 10-12 ton 11 kW 50-75 m3 500 m3/h 1 Bar

 

Model Outlet/U Powder valve CIP Inlet Service Water Dimensions (H x W x D) Shipping weight Shipping volume
500 Ø51/650mm 1 x Ø51
1 x Ø63,5
Ø51 1x Ø51 100 L/h 2400 x 1300 x 1000 mm 900 kg 3.4 m3
1000 Ø63,5/650mm 1 x Ø51
1 x Ø63,5
Ø51 1x Ø51 100 L/h 3400 x 1400 x 1200 mm 1400 kg 5.7 m3
2000 Ø76/1000mm 2 x Ø63.5 Ø51 2x Ø51 100 L/h 3800 x 2000 x 1700 mm 1800 kg 13 m3
3000 Ø101.7/1200mm 2 x Ø63.5 Ø51 2x Ø51 150 L/h 4300 x 2500 x 2000 mm 2200 kg 21.5 m3

Data sheet

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