Mixers

BasicMaster

The BasicMaster is designed to provide our customers with high capacities for the simpler products where it is beneficial to add ingredients manually.

The BasicMaster represents the newer and more energy-efficient generation of mixing solutions for the process industry.

The BasicMaster is a manually operated mixer, with a minimum of automated control. The powder is added manually through the manway and is instantly incorporated into the liquid. The mixer generates a controlled vortex in the tank, which contributes to separating air from the liquid and generates a perfect homogeneous dispersion within seconds.

The result is a highly stable and homogeneous product, which is lump-free and contains a minimum of air.

The BasicMaster is compact and perfectly optimised for energy-efficient high shear mixing. Customers will benefit from a mixer which is virtually maintenance-free.

Depending on the selected options (which can be found in the tab Equipment), the mixer can be used as a batch mixer or in-line mixer. For in-line mixing a circulation loop is required.

Applications

Customers will be able to create a wide range of products, e.g.:

  • Products for spray drying
  • Soft drinks
  • Ice cream
  • Sugar solutions
  • Pectin solutions
  • Syrup
  • Slurries
  • Soups
  • Recombined milk-based products
  • Etc.

(The final product must be pumpable using a standard centrifugal pump – viscosity up to 2000 cP. For viscosity above 2000 cP, it is required to choose a ProcessMaster)

Standard Equipment

  • Mixer unit with flushed mechanical shaft seal (requires frequency control)
  • Manway with safety net and safety switch
  • 1 x outlet valve (butterfly)
  • 1 x liquid inlet
  • 2 x rotating spray balls
  • 2 x level sensors – top & bottom
  • Fittings: TRI-Clams, SMS, or DIN-ISO

Options

  • Extra top inlet/sampling
  • Sack delivery chute
  • Level control pressure transmitter/control valve for level control with tangential side admission
  • Load cells with transmitter in stainless steel box
  • Outlet pump (must be equipped with frequency converter, if used as inline mixer)
  • MCC panel with frequency inverters
  • Insulated jacket
  • ATEX
  • Other motors, NEMA, etc. on request
  • Built according to 3A Design

Applications

Customers will be able to create a wide range of products, e.g.:

  • Products for spray drying
  • Soft drinks
  • Ice cream
  • Sugar solutions
  • Pectin solutions
  • Syrup
  • Slurries
  • Soups
  • Recombined milk-based products
  • Etc.

(The final product must be pumpable using a standard centrifugal pump – viscosity up to 2000 cP. For viscosity above 2000 cP, it is required to choose a ProcessMaster)

Model: Product density: Viscosity: Mixer effect: Powder capacity:
250 1-1,35 kg/l 1-2000 cP 11-18,5 kW 50 kg/min
500 1-1,35 kg/l 1-2000 cP 18,5 – 22 kW 50 kg/min
1000 1-1,35 kg/l 1-2000 cP 22-30 kW 100 kg/min
2000 1-1,35 kg/l 1-2000 cP 45-55 kW 100 -150 kg/min
3000 1-1,35 kg/l 1-2000 cP 55-75 kW 200 kg/min
5000 1-1,35 kg/l 1-2000 cP 75-90 kW 300 kg/min

Powder capacity based on sugar or standard milk based powders.

Model: Outlet/U: CIP: Inlet: Dimensions: (H x W x D) Shipping weight: Shipping volume:
250 Ø51/650mm Ø51 1x Ø51 2200 x 1200 x 900 mm 500 kg 2 m3
500 Ø51/650mm Ø51 1x Ø51 2400 x 1300 x 1000 mm 700 kg 2,5 m3
1000 Ø63,5/650mm Ø51 1x Ø51 3400 x 1400 x 1200 mm 1000 kg 2,5 m3
2000 Ø63,5/1000mm Ø51 1x Ø51 3800 x 2000 x 1700 mm 1400 kg 10,5 m3
3000 Ø76/1200mm Ø51 1x Ø51 4300 x 2500 x 2000 mm 1600 kg 16,5 m3
5000 Ø76/1200mm Ø51 1x Ø51 4600 x 2600 x 2200 mm 1700 kg 21 m3

Data sheet

Download